circuit insight
September 16, 2025
AI to Predict Compatibility Between Solder Paste Residues and Coatings
AI to Predict Compatibility Between Solder Paste Residues and Coatings
This paper shows how AI is used to predict compatibility results between solder paste residues and coatings. A physical compatibility study is carried out to benchmark some combinations of solder pastes and coatings of the market. Results between AI prediction and the physical tests are compared to choose the right AI model for a good prediction of the compatibilities
Materials Tech
01005 Rework – barricades and technological processes
Touch up and repair processes need to fulfil the high-quality demands of today’s highly integrated and complex electronic products.
Production Floor
Sponsor
Summit-Interconnect

Your Domestic PCB Solution
Summit helps you avoid long lead times and added costs—protecting your supply chain without compromise, while delivering the speed and quality you count on.
Summit Interconnect
Microstructure Modification for SnBi Low Temperature Solder Alloy
Microstructure Modification for SnBi Low Temperature Solder Alloy
This paper introduces a novel structure for the SnBi-based solder joint at the board level. A layer of SAC alloy is applied over the OSP surface finish.
Production Floor
Materials Considerations for Automotive Radar Designs
This paper will discuss the current areas of growth that support level 3 autonomy, specifically on radar modules that bring perspectives of distance and speed to surrounding objects.
Analysis Lab
Expandable Bio-based Polymers: Future for Electronics Ruggedization
This paper presents a bio-based, expandable, thermoset solution, a low density, light weight method to effectively encapsulate and protect electronic components.
Materials Tech
Sponsor
Advanced-Interconnections

Need Improved Solder Joint Visibility?
Solder Peel-A-Way° Removable Terminal Carriers in place and peel the carrier away for complete solder joint visibility on both sides of the PCB. Watch a video to see it in action.
Advanced Interconnections Corp.
Large Form Factor Surface Mount Technology Process Demonstration
Large Form Factor Surface Mount Technology Process Demonstration
This paper reviews the implementation of a multiple solder ball diameter (MDSB) strategy to increase the SMT warpage capability for a standard SAC BGA Package.
Production Floor
Case Study for Improving the PCB Print Process Using Factory Data
The analytics of big data could help us to understand that process better. We can buy better equipment and select the parameters more carefully.
Analysis Lab
Sponsor
Aim-Solder

REL61: Cost-Effective Soldering, Elevated Performance
Many low/no-silver alternatives save money but fall short in performance. REL61 is different, offering both lower costs and better performance.
AIM Solder
Will Nitrogen Reduce Wave Solder Defects?
We plan to install a nitrogen environment around the wave soldering tank. Is this likely to improve our defective parts-per-million level?
Board Talk
Reliability of New SAC-Bi Solder Alloys in Thermal Cycling with Aging
Reliability of New SAC-Bi Solder Alloys in Thermal Cycling with Aging
The effect of micro-alloying to SAC based solder materials on component reliability was studied, considering various factors of solder paste and surface finish.
Materials Tech
Process Characterization for Acceptable Levels of Flux
Analysis of residues and their effects has shifted from a global examination of ionic residues to a more site-specific examination of spot or local contamination.
Analysis Lab
Sponsor
Circuit-Technology-Center

6 Common Mistakes of BGA Rework
BGA rework is one of the most challenging procedures you may need to master. Doing it right depends in large part on the skills and knowledge of the rework technician. Learn more ...
Circuit Technology Center
An Interesting Approach to Yield Improvement
An Interesting Approach to Yield Improvement
The approach involves spending a little more money than normal at the start of project and the results show savings of many times more than this outlay.
Production Floor
A Close look at IPC X-Ray Inspection Guidelines for BGAs
A Close look at IPC X-Ray Inspection Guidelines for BGAs
The massive amount of measurements and qualitative information provided by CT-Xray systems can now enable more inspections to be easily automated, ultimately reducing the burden on engineers. With access to this impressive technology, tighter processing parameters can be maintained to ultimately ensure higher quality electronic products for a variety of markets.
Analysis Lab
Sponsor
Master-Bond

Thermally Conductive Epoxy
Master Bond Supreme 11AOHTLP is a two component adhesive featuring thermal conductivity and electrical insulation for high performance bonding, sealing and coating.
Master Bond
Cloudy Copper Plating Bath
Cloudy Copper Plating Bath
At a circuit shop near Los Angeles there was trouble with the copper plating line. Was an impurity getting in the tank and how?
Mysteries of Science
Inline Assembly of Flex PET Circuits
This work further explores photonic soldering of PET flex circuits in the context of high-volume production.
Production Floor
Warpage of Flexible-Board Assemblies with BGAs During Reflow
Warpage of Flexible-Board Assemblies with BGAs During Reflow
Failure in solder interconnects is a leading cause of reliability failure. Complexity of electronic assembly requires these lead-free interconnects to be reliable.
Production Floor
Impact of PCB Manufacturing, Design, and Material to PCB Warpage
This paper will use high temperature warpage metrology to evaluate the impact that PCB manufacturing, design, and material has on BGA and panel area PCB warpage.
Analysis Lab
Do We Need to Switch to Type 5 Solder Pastes?
The experiment should find the optimum printer parameters, compare type 4 vs. 4.5 vs. 5 solder paste and 4 different stencils.
Materials Tech
Additive Manufacturing Approach for Integrated, Robust 3D Electronics
Additive Manufacturing Approach for Integrated, Robust 3D Electronics
This paper focuses on the In-Mold Electronics approach, which facilitates the transition from subtractive to additively printed, robust, and 3D electronic structures.
Production Floor
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Master-Bond
Sponsor
ECD

Need a Profiler Plan B?
Tired of having to share a thermal profiler across different soldering operations? Add the affordable V-M.O.L.E. 2 four-channel profiler to the mix for time-saving efficiency.
ECD
Questions and Comments
Concerns with Flux During Vapor Phase Reflow
Flux density is lighter than the Galden, so any melted ...
Mike Cummings, TSI
Is There a Spacing Spec for SMD Components?
Another significant spacing issue arises if you have a mixed-technology ...
Alan Ritter, MtRitter.com, LLC
Influence of Salt Contamination and RH on Creep Corrosion of Immersion Silver
In the 1980s a consortium of companies sponsored research under ...
Pat Lees, Littelfuse
MORE COMMENTS
Creative-Electron
Sponsor
Nordson-ASYMTEK

New SELECT Synchro soldering system
A multi-station selective soldering system that uses a unique, synchronous motion to increase throughput, improve cost-of-ownership, and provide flexibility for electronics manufacturers.
Nordson Electronics Solutions
Cartoon
"If I figure out how many miles I've scrolled my computer mouse, can I write it off as business travel?"
Copyright © Randy Glasbergen