Mysteries of Science
Dr. Gilleo
Mysteries of Science are written by Dr. Ken Gilleo. Dr. Gilleo is a chemist, inventor, and general problem solver. Ken has been tracking industrial forensics and collecting case histories for decades.
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Lubricant Causes Quality Problems
Lubricant Causes Quality Problems
Cylinder locks coated with a light oil spray started to stick. Did a change in the process affect quality, and if so how?
Mysteries of Science

Problems With Viscosity and the Moon
Problems With Viscosity and the Moon
At an English shampoo factory near the sea, they were having problems with the shampoo viscosity. What was the cause?
Mysteries of Science

Cloudy Copper Plating Bath
Cloudy Copper Plating Bath
At a circuit shop near Los Angeles there was trouble with the copper plating line. Was an impurity getting in the tank and how?
Mysteries of Science

Pay Clerk Production Woes
Pay Clerk Production Woes
A company was having quality control problems. Friday morning was when the problems happened, but why just on Fridays?
Mysteries of Science

Innovative Impromptu Air Conditioning
Innovative Impromptu Air Conditioning
One July the chiller at an old factory was using more electricity than normal. What was causing the chiller to use more electricity?
Mysteries of Science

Epoxy Resin and the Red Gas Cloud
Epoxy Resin and the Red Gas Cloud
A chemist mixed epoxy and a catalyst that caused an overheated reaction producing a reddish gas cloud. What caused this reaction?
Mysteries of Science

Danger on the Adhesive Coating Line
Danger on the Adhesive Coating Line
A plant worker adjusting rollers on an adhesive line suddenly began to act strangely. What caused the worker's spaced out appearance?
Mysteries of Science

Recurring Transmitter Failure - Disconnected Transcript
Recurring Transmitter Failure - Disconnected Transcript
A radio installation on a hilltop suddenly stopped working reliably. What was causing the transmitter to periodically fail?
Mysteries of Science

Mysterious Drop In Production Yield
Mysterious Drop In Production Yield
A factory manufactured membrane switches. After installing exhaust fans the yield dropped. What was causing this decrease in production?
Mysteries of Science

Brighter Chrome on the Third Shift
Brighter Chrome on the Third Shift
Why was one third shift operator at a plating shop producing parts with a superior chrome finish compared to the other two shifts?
Mysteries of Science